Leno creates his own spare parts for rare, old cars using a 3D printer. He described the process for Popular Mechanics, but here’s the gist of how it works: Leno scans the old part using a NextEngine 3D Scanner, which takes about 20 minutes at a resolution of 160,000 dots per inch.
This creates a 3D model, which he can then print in plastic with a Dimension 3D Printer in roughly three hours. At that point, he can use the plastic model to create a mold that can be used to build the car piece in metal.
Pretty nifty, right? He should put that much time and effort into his monologue.