Ford Recalls

On certain passenger and sport utility vehicles, due to the use of incorrect material by a supplier, the headlamp switch knob can fracture and separate from the headlamp switch. This would cause difficulty for the driver to activate the headlamps, which could affect driver visibility, increasing the risk of a crash.

On certain passenger vehicles equipped with adjustable pedals, if the grease from the adjustable pedal assembly enters the stop lamp switch, it can contaminate the contacts leading to carbon build up, and potentially, a short circuit. A short circuit could lead to either the brake lamps staying on or to a loss of brake lamp function, increasing the risk of a crash.

On certain passenger vehicles, the seat back recliner handle spring could have been damaged, and the occupant may notice a looseness of the front seat back, or the seat back could unexpectedly recline. If the seat back unexpectedly reclines while the car is being driven, it could result in loss of vehicle control.

On certain vans with ambulance packages or other severe-duty applications involving operation at or near the gross vehicle weight with frequent twisting of the vehicle body, such as off-road, rough road or speed bump events, the 35-gallon mid-ship fuel tank could develop a crack where it contacts the frame cross member. If the fuel tank cracks, fuel leakage could occur. Fuel leakage in the presence of an ignition source could result in a fire.

If the ball joint assembly where the lower control arm attaches in the rear knuckle on certainof these cars moves forward or backward from its installed position, greater stress will be placed on the knuckle casting. If this occurs, the casting could fracture, allowing the corner of the vehicle to drop, and the lower control arm could contact the inside of the rear wheel. In some cases, steering of the vehicle could be reduced.

On certain minivans equipped with an adjustable pedal option, the driver floor mat could interfere with the accelerator pedal, potentially resulting in a stuck throttle.

On certain passenger and sport utility vehicles, pickup trucks, and minivans equipped with seat belts supplied by TRW, it is possible that the driver's and/or outboard front passenger's seat belt buckle may not fully latch In the event of a crash, the restraint system may not provide adequate occupant protection, increasing the risk of personal injury to the seat occupant. The vehicles equipped with these belts include Ford Crown Victorias built at St. Thomas Assembly Plant from 4/17/00 - 5/29/01; Mercury Grand Marquis built at St. Thomas Assembly Plant from 4/17/00 - 5/29/01; Lincoln Town Cars built at Wixom Assembly Plant from 3/27/00 - 5/30/01; Lincoln Navigators built at Michigan Truck Plant from 4/11/00 - 5/31/01; Ford Windstars built at Oakville Assembly Plant from 3/23/00 - 5/30/01; Ford Rangers built at Twin Cities Plant from 3/28/00 - 5/30/01 and also at the Edison Plant from 3/13/00 - 5/25/01; Ford F-150 trucks built at the Norfolk Plant from 4/18/00 - 5/25/00, at the Onta...

On certain passenger cars, sport utility vehicles, and light and medium duty pickup trucks, a switch located in the plastic cover of the wiper motor gear case could malfunction and overheat, potentially resulting in loss of intermittent wiper function, loss of wiper park function, complete loss of wiper function, smoke, or ignition of the plastic cover material. Switch malfunction is most likely to occur when the intermittent setting of the wipers is being used, or when snow or ice obstructs the blades from returning to the "parked" position at the bottom of the windshield. These vehicles were built at the following assembly plants: Atlanta plant from 2/11/00 through 7/31/00; Chicago plant from 2/14/00 through 8/4/00; Kansas City plant from 2/26/00 to 9/4/00; Kentucky truck plant from 2/18/00 to 8/31/00; Michigan truck plant from 2/23/00 through 8/3/00; Norfolk plant from 2/21/00 through 7/27/00; Wayne Stamping and Assembly plant from 2/25/00 through 8/15/00; and Wixom plant from 2/...

On certain minivans, if the auxiliary air conditioning blower motor stops turning while in the medium-low blower speed setting, there is the potential that the resistor may become hot and smoke. The motor could potentially catch on fire.

These minivans may have been built with incorrect urethane, resulting in an adhesive bond rather than the intended molecular bond for the front windshield and rear liftgate glass. If the bond deteriorates, it could provide less than the intended level of glass retention in the event of a crash.